PT. Mamiri Sukses Mandiri

Specialis Material Protective Coating Untuk Industri

Berkomitmen menyediakan solusi material industri berkualitas untuk keandalan aset dan keberlanjutan bisnis

Selengkapnya

Hubungi Kami

13+

Tahun Pengalaman

50+

Proyek Perbaikan Aset

24/7

Layanan Konsultasi

100%

Produk Original

PT. Mamiri Sukses Mandiri

Partner Profesional Material Industri Berkualitas

PT. Mamiri Sukses Mandiri adalah perusahaan distributor material BELZONA, Perusahaan yang menyediakan solusi perbaikan, perlindungan, dan pemeliharaan aset industri. Kami merupakan distributor resmi produk Belzona dari PT.Tunas Tasik Jakarta, selaku agen tunggal di Indonesia, untuk wilayah Sumatera Selatan dan menghadirkan material berkualitas tinggi yang dirancang untuk mendukung kebutuhan berbagai sektor industri, seperti

– Industri Oil and Gas
– Indutri Pupuk
– Industri Pulp and paper
– Industri Pertambangan
– Industri Pembangkit
– Dan industri industri lain dimana korosi menjadi Problem

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Distributor Cepat

Produk Belzona dikirim tepat waktu ke seluruh wilayah Sumatera Selatan secara terpercaya.

Kualitas Terjamin

Semua material asli Belzona, memenuhi standar industri tinggi dengan daya tahan maksimal.

Layanan Profesional

Tim ahli siap membantu konsultasi serta pemilihan produk sesuai kebutuhan pelanggan secara tepat.

Dukungan Teknis

Memberikan panduan penggunaan lengkap dan solusi teknis cepat untuk semua pelanggan secara profesional.

PT. Mamiri Sukses Mandiri

Aplikasi Produk

10175

Selengkapnya
PROBLEM
Pitting damage on the internal surface of pump impeller and pump casing was reported.

APPLICATION SITUATION
The pump parts were delivered to the workshop of the Belzona Authorised Distributor in Thailand. The repair was carried out in the workshop environment.

APPLICATION METHOD

The substrate of the pump parts was blasted using steel grit until a minimum average profile depth of 75 microns and surface cleanliness of Swedish standard Sa 2.5 are achieved.

All loose contaminants were brush away and the surface was cleaned with Methyl Ethyl Ketone.

The casing areas were coated with Belzona 1341 (Supermetalglide) at a minimum dry film thickness 200 microns and the impeller was coated with Belzona 1331 at a minimum dry film thickness 250 microns.

On the pitted area, Belzona 1121 (Super XL-Metal) was applied to rebuild the surface on the pump parts.

The second coat of Belzona 1341 (Supermetalglide) was applied at a minimum dry film thickness 200 microns on the casing area. For the impeller, the second coat of Belzona 1331 was applied at a minimum dry film thickness 250 microns.

Once the application was completed, the pump parts were inspected for holidays/pinholes prior to delivery back to the customer’s site.

BELZONA FACTS
Rather than replacing pump components, Belzona offers a durable, proven repair solution that enhances pump performance. Belzona 1121 (Super XL Metal) has an extended working life, making it well suited for use in tropical climates such as Thailand. This paste-grade material is used to rebuild severely pitted areas of the pump.

Belzona 1341 (Supermetalglide) is designed to improve pump efficiency by using hydrophobic technology. Belzona 1331 is a fluid-grade for protecting immersed surfaces, ideal for pump parts that are subjected to erosion-corrosion attack.

10174

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PROBLEM
The original coating on the stay vanes of this turbine had begun to wear through and mechanical damage to the leading edges was evident. The stay vanes help guide water towards the runner section and rotor blades, reducing vortices at the inlet flow caused by radial flow. Any reduction in flow efficiency has a negative effect upon power generation, efficiency and profitability and must be rectified.

APPLICATION SITUATION
The turbine is driven with river water which contains abrasive contaminants and can at times contain larger rocks which continually wear away and cause mechanical damage to the equipment. If left unchecked this damage would ultimately result in a catastrophic failure of the power station and an unacceptable loss of power. Belzona 1311 (Ceramic R-Metal) was used to rebuild the leading edges of the stay vanes and Belzona 1321 (Ceramic S-Metal) was utilized as a protective barrier against abrasion with the added benefit of enhancing fluid flow, increasing efficiency and reducing running / maintenance costs.

APPLICATION METHOD
The stay vanes were grit blasted with an angular abrasive in-line with the Belzona specification and damage to the leading edges was repaired with Belzona 1311 Ceramic R metal. Once stable the Belzona 1311 was sanded and the whole stay vane assembly coated in two coats of Belzona 1321 Ceramic S metal to an average wet film thickness of 375 microns per coat.

BELZONA FACTS
The previous Belzona coating outperformed all alternative solutions previously used by the client, providing a significantly longer service life. Consequently, from the asset owner’s perspective, there is a strong preference to continue using Belzona due to its proven performance and long-term reliability.

⁠10162

Selengkapnya
PROBLEM
Damage surface on pump impeller caused by erosion and corrosion.

APPLICATION SITUATION
The pump impeller was disassembled and repaired in a workshop environment.

APPLICATION METHOD

Carbon steel surface on the impeller was prepared by blasting with steel grit to give a minimum average profile depth of 75 microns and Surface cleanliness to Swedish standard Sa 2.5.

Clean and brush away any loose contaminate, cleaning with vacuum and then cleaning the surface with Methyl Ethyl Ketone.

Apply the first layer of Belzona 1331 at a dry film thickness of 200 microns.

The pitted areas were rebuilt with Belzona 1121 (Super XL Metal).

Apply the second layer of Belzona 1331 at a dry film thickness of 200 microns.

Check dry film thickness with PHYNIX DFT Tester.

Check the pinhole with the PCWI low-voltage tester.

Before putting the pump part back to service, it required two days for the full cure.

BELZONA FACTS
Applying Belzona 1331 as a protective coating on pump impellers creates a durable barrier that resists erosion and corrosion caused by harsh operating conditions. This protection extends the service life of the pump, improves efficiency, reduces downtime, and lowers overall maintenance costs.

10149

Selengkapnya

PROBLEM
The client took a pump out of service for inspection and found several problem areas. The impeller being one of them. The leading edges were worn almost half way off.

APPLICATION SITUATION
Cost savings on this project was pretty significant. The main issue was lead time to purchase a new impeller and the downtime it would have cost the client. They chose Belzona because of our proven past history with this particular client and of course the lead time to replace the impeller.

APPLICATION METHOD
We began by blasting to a 3 mil profile then cleaning the surface with 100% MEK. Followed by our crafty applicator repairing the leading edges with Belzona 1111. We completed the application with two coats of Belzona 1321.

BELZONA FACTS
Downtime was the biggest issue we were facing on this project. Although we did save the customer a few thousand dollars in the process. They chose Belzona due to our past history of success stories with them.

10147

Selengkapnya

PROBLEM
The customer wanted to do preventive maintenance on some of their older piping to prevent holes from wearing through.

APPLICATION SITUATION
For this application we were fortunate not to have to complete this project in a certain amount of time since it was for preventive maintenance. There was no downtime and no loss of production for this application. Belzona 1984 will save the client time and money in the future with this application.

APPLICATION METHOD
Using handheld grinders and a MBX Bristle Blaster we prepared the surface by removing years of buildup and rust. Followed by cleaning the surface using 100% MEK. Next, we pre-fit and cut the Carbon Fiber Super Wrap II three times for a 3-wrap system followed by pre-fit and cut of the consolidation tape. To complete the application, we applied Belzona 1984 to the pipes surface then to the Carbon-Glass Fiber Super Wrap II. Applying each wrap one at a time followed by the consolidation tape.

BELZONA FACTS
There were no initial cost savings as this was a preventative maintenance application. They chose this route from past applications we have completed for the client and the results they have received.

10144

Selengkapnya

PROBLEM
The client was dealing with a serious issue of thin walled piping.

APPLICATION SITUATION
We were able to reduce down time for this application by a great deal due to using Belzona 1984. Cost savings would have been over one million dollars if the would have waited and had to replace the pipe.

APPLICATION METHOD
For this application we used an MBX Bristle Blaster and a grinder to prepare the surface. Followed by cleaning with 100% non-recycled MEK. Once the pipe was prepped and cleaned we the pre-fit the Belzona Super Wrap II then cut three wraps. Then we pre-fit the consolidation tape. Followed by mixing Belzona 1984 to Belzona specs. Next we mixed the 1984 into the Super Wrap II and applied to the surface area followed by applying the Super Wrap II to the pipe with three separate wraps to ensure proper thickness. Finally completing the wrap system by applying the red consolidation tape. We used a temperature reader along with surface temperature and humidity readings to ensure proper working environment. This application required a six month inspection by the client. It was recently inspected in October 2025 and was passed by client and contractor.

BELZONA FACTS
We were able to save our client upwards of one million dollars using this application of Belzona 1984. The other alternative was replacing the pipe which would have had our client down for many days. Our client chose Belzona from past applications and customer testimonials.

10120

Selengkapnya
PROBLEM
The customer was experiencing corrosion and erosion on the channel heads of cooling water heat exchangers. Over time, this resulted in metal loss, pitting, and surface deterioration, compromising the integrity of the equipment, increasing the risk of leakage, and reducing overall heat transfer efficiency.

APPLICATION SITUATION
The use of Belzona 1341 (Supermetalglide) to repair the heat exchanger channel head delivered significant cost and time savings compared to conventional repair methods. By enabling on-site application, it eliminated the need for dismantling, transportation, and extensive welding or machining, thereby reducing downtime and avoiding the high costs associated with replacement or traditional metal repairs.

APPLICATION METHOD
The heat exchanger channel head repair was carried out using Belzona 1111 (Super Metal) and Belzona 1341 (Supermetalglide), following the steps outlined below:

Surface preparation was performed by grit blasting to achieve the required surface profile, followed by thorough cleaning with Belzona 9111 (Cleaner Degreaser).

Belzona 1111 (Super Metal) was then applied to rebuild the damaged areas.

Belzona 1341 (Supermetalglide) was subsequently applied to provide a smooth, corrosion-resistant protective coating. All work was completed under controlled conditions to ensure proper adhesion and long-term performance.

BELZONA FACTS
Belzona was selected for this heat exchanger repair due to the significant cost savings it offers compared to conventional replacement or welding methods, which typically involve high labor, extended downtime, and substantial material costs. Alternative approaches, such as metal replacement or epoxy coatings, often require prolonged shutdowns and specialized equipment. In contrast, Belzona’s cold-applied system minimizes downtime and eliminates the risks associated with hot work. As a result, Belzona provides a proven, durable solution that is safer, faster, and more economical than traditional repair methods.

10101

Selengkapnya

PROBLEM
A refinery contacted us to solve a CUI (Corrosion Under Insulation) problem with their carbon steel pipeline. The pipeline had been in operation for 20 years, 24 hours a week and had a very high corrosion status which had caused loss of thickness, causing perforations and therefore benzene to leak out from the pipeline.

APPLICATION SITUATION
After mechanical tests carried using Belzona 5871, the refinery opted to manufacture a new 700-metre-long carbon steel line, parallel to the old line, and to coat this new 6” and 700 m line with Belzona 5871.

APPLICATION METHOD
Using the Instructions for Use, Belzona 5871 was brush applied to the new pipeline.

BELZONA FACTS
The refinery was looking for a thermal insulation coating that would protect the line without having to use the conventional method of insulation, with rock wool and aluminium sheets which was the method they had been using up until they contacted us.

10087

Selengkapnya
PROBLEM
The staircases and steel gratings had sustained significant structural damage due to atmospheric and localized corrosion. Sections of the stairs were visibly detaching from the tank shell, posing serious safety and operational risks. A shutdown for hot work (welding or mechanical anchoring) was not feasible due to operational and logistical constraints. The client urgently required a cold-applied, durable solution that could be deployed in situ without compromising safety or the integrity of the tank.

APPLICATION SITUATION
A shutdown for hot work (welding or mechanical anchoring) was not feasible due to operational and logistical constraints, which posed serious safety and operational risks. Hot work on a tank of this size would require at least 30 days, potentially resulting in a loss of $15 million. A solution was proposed using Belzona 1161 (Super Metal) and Belzona 9111 Cleaner / Degreaser. The chosen methodology prioritized in-situ application, minimal surface preparation, and maximum structural adhesion under active site conditions. The Belzona repair was also planned to be completed within 72 hours, addressing 200 stairs.

APPLICATION METHOD
Given the site’s hazardous zone classification and the potential for ignition, non-sparking tools were employed. Surface preparation followed the prescribed minimal surface preparation protocol, essential for safe execution in volatile environments. The procedure included:

Mechanical cleaning using non-sparking tools to remove loose corrosion and contaminants.

Degreasing the application surface with Belzona 9111 Cleaner/Degreaser.

Repairing the damaged gratings and repositioning the dislodged stairs, which were structurally bonded to the tank shell using Belzona 1161 Super UW Metal.

Allowing the repair to cure for 24 hours.

BELZONA FACTS
The customer had no alternative but to use Belzona to return the tank to service. This solution saved approximately $15 million and 27 days of downtime. The repair was continuously monitored until November 2025, and the stairs have been performing flawlessly for over 10 years.

10050

Selengkapnya

PROBLEM
The shaft exhibited surface erosion and loss of geometry due to prolonged mechanical wear. The dimensional inaccuracy affected alignment and fit, requiring immediate repair to restore tolerances and return the equipment to service under Machine Down conditions.

APPLICATION SITUATION
The power plant experienced unexpected shaft wear that caused dimensional loss and improper mechanical alignment. Because the equipment was under Machine Down conditions, a rapid and durable repair was required to avoid replacement and extended downtime. Using Belzona 1161 (Super UW-Metal) allowed the maintenance team to rebuild the worn area directly on-site, avoiding costly part replacement and minimizing lost production time. The equipment was returned to service within hours instead of days, representing significant cost and time savings.

APPLICATION METHOD
The shaft surface was prepared manually to an SP-11 equivalent finish, followed by degreasing with Belzona 9111 (Cleaner/Degreaser). A forming technique was used by installing a plastic former around the damaged section, and Belzona 1161 was mixed and applied to rebuild the eroded profile. After full curing, the former was removed and the shaft was machined back to original dimensions, restoring proper fit and alignment.

BELZONA FACTS
The use of Belzona 1161 (Super UW-Metal) provided a fast and reliable solution without the need for replacement parts or welding. The repair was completed on-site, reducing downtime and labor costs. Traditional repair methods would have required machining a new shaft, taking several days and significantly higher costs. Belzona cold-applied system allowed immediate return to service with excellent adhesion, mechanical strength, and long-term performance under operational conditions.

10001

Selengkapnya

PROBLEM
The shaft exhibited surface erosion and loss of geometry due to prolonged mechanical wear. The dimensional inaccuracy affected alignment and fit, requiring immediate repair to restore tolerances and return the equipment to service under Machine Down conditions.

APPLICATION SITUATION
The power plant experienced unexpected shaft wear that caused dimensional loss and improper mechanical alignment. Because the equipment was under Machine Down conditions, a rapid and durable repair was required to avoid replacement and extended downtime. Using Belzona 1161 (Super UW-Metal) allowed the maintenance team to rebuild the worn area directly on-site, avoiding costly part replacement and minimizing lost production time. The equipment was returned to service within hours instead of days, representing significant cost and time savings.

APPLICATION METHOD
The shaft surface was prepared manually to an SP-11 equivalent finish, followed by degreasing with Belzona 9111 (Cleaner/Degreaser).
A forming technique was used by installing a plastic former around the damaged section, and Belzona 1161 was mixed and applied to rebuild the eroded profile.
After full curing, the former was removed and the shaft was machined back to original dimensions, restoring proper fit and alignment.

BELZONA FACTS
The use of Belzona 1161 (Super UW-Metal) provided a fast and reliable solution without the need for replacement parts or welding. The repair was completed on-site, reducing downtime and labor costs. Traditional repair methods would have required machining a new shaft, taking several days and significantly higher costs. Belzona cold-applied system allowed immediate return to service with excellent adhesion, mechanical strength, and long-term performance under operational conditions.

9995

Selengkapnya
PROBLEM
The cooling tower was experiencing significant leakage through the expansion joints at its base. Sealants previously applied by the client had repeatedly failed, leading to ongoing water loss and contributing to structural deterioration. This persistent leakage posed a risk to operational efficiency and threatened to drive up maintenance costs.

APPLICATION SITUATION
The customer had already trialed several products, but none provided a lasting solution. Belzona conducted a successful mock-up repair on one cooling tower, which was tested for over six months under live operating conditions. After the mock-up demonstrated long-term leak prevention and strong adhesion, the client approved Belzona for application on the remaining 24 cooling towers. This approach saved significant downtime, eliminated the need for costly replacement, and offered a long-term protective system.

APPLICATION METHOD
The application was carried out in situ without the need for hot work or major shutdown, ensuring safe and efficient installation as per the following steps:

Surface preparation: The cooling tower base and joints were cleaned and blasted to remove failed sealants, dirt, and contaminants.

Conditioning: Belzona 2911 (Elastomer QD Conditioner) was applied to ensure maximum adhesion.

Sealing: Joints were rebuilt and sealed using Belzona 2211 (MP Hi-Build Elastomer) and Belzona 2221 (MP Fluid Elastomer) for flexibility and resilience.

Protection: The base was over-coated with Belzona 5811 (Immersion Grade) to provide chemical and corrosion resistance in continuous immersion service.

BELZONA FACTS
Cost Savings: Avoided costly tower replacement or prolonged shutdown.
Alternatives: Previous sealants and repair products used by the client failed within a short period, proving ineffective.
Why Belzona: Belzona offered a tailor-made solution combining flexible elastomers for sealing and a long-lasting protective coating system for immersion conditions.

The proven success of the mock-up trial secured client confidence, leading to large-scale approval for 24 cooling towers.